The Ultimate Guide to the Course Development Process
From Idea to Impact: The Unofficial, Exhaustive Guide to Building a Course That Works
Developing a new course can feel like a massive undertaking. Spoiler alert: it is.
Most organizations jump straight to, “What content should we include?” or “Let’s film some cool videos!” That’s a huge mistake. It’s the equivalent of trying to build a house without a blueprint. Sure, you’ll end up with a structure, but it’ll be unstable, inefficient, and likely won’t serve the people inside.
A course isn’t just a collection of information. It’s a structured journey designed to move a learner from Point A (a knowledge or skill gap) to Point B (competence and application).
This guide is your blueprint. We’re going to walk you through the entire course development process, from that initial spark of an idea to measuring its long-term impact. We’ll also dive into the critical differences in design for in-person, online, and blended audiences.
Table of Contents
Understanding the Course Development Process
Phase 1: The Foundation (Analysis)
What is a Training Needs Analysis (TNA) and why can’t you skip it?
How do you define clear, measurable learning objectives?
Who is your audience, and why does their profile change everything?
Phase 2: The Blueprint (Design)
What’s the right delivery model: Online, In-Person, or Blended?
How do you use instructional design to build a better course?
How do you properly structure and sequence your content?
Phase 3: The Build (Development)
What’s involved in creating high-impact course materials?
How do you build engaging activities, not just passive content?
How do you choose the right technology and tools?
Phase 4: The Launch (Implementation)
Why should you always pilot your course first?
What does a successful training rollout plan include?
Phase 5: The Payoff (Evaluation)
How do you measure if the course actually worked?
When and how should you update your course content?
Conclusion: Is “Good Enough” Costing You More?
Phase 1: The Foundation (Analysis)
First rule of course building: you can’t build a successful course based only on assumptions. This initial phase is about asking the right questions, because the answers will guide every other decision you make. We’ll use a specific framework for this: the TNA.
What is a Training Needs Analysis (TNA) and why can’t I skip it?
A Training Needs Analysis (TNA) is the systematic process of identifying the gap between a current and a desired state of performance. Skipping this is the single most common reason training fails. (And here you thought it was lack of learner motivation. Taught you something already!)
You don’t just “need a course on Communication.” You need to solve a problem.
Organizational Level: Is this problem tied to a business goal (e.g., “customer retention is down“)?
Task Level: What specific skills are required to do the job correctly (e.g., “reps aren’t handling objections properly“)?
Individual Level: Who actually needs this training, and what do they already know?
A TNA stops you from wasting resources on training that doesn’t solve a real business problem. It’s the difference between asking, “Is this smart?” and “Is this strategic?”
How do you define clear, measurable learning objectives?
If your TNA identifies the problem, your learning objectives define the solution. They’re the specific, measurable outcomes you expect from learners.
Point Blank: If you can’t name it, you can’t tame it.
But you’ve got to name it well. For instance:
A weak objective is: “Learners will understand new safety procedures.”
A strong objective is: “After this course, learners will be able to demonstrate the correct 5-step-lockout/tagout procedure with 100% accuracy.”
Use action verbs (e.g., Identify, Demonstrate, Compare, Create, Analyze) that describe a behavior you can see or measure (real Bloom’s Taxonomy type stuff). These objectives become the DNA of your course; every piece of content, every activity, and every assessment must directly support one of them.
Who is your audience, and why does their profile change everything?
So you’ve got TNA… and DNA… But you can’t design an effective course for a generic “employee.” You’ve got to understand your specific learners. You’ll want to identify:
Existing Knowledge: Are they novices or experts?
Technical Access: Do they work on a factory floor with a shared kiosk, or are they remote salespeople with a new laptop? Or maybe they’re all using smart phones for their training—fair enough.
Motivation: Are they here to gain a promotion (high motivation) or to check a compliance box (low motivation)?
Environment: Will they have quiet, dedicated time, or will they be trying to learn in 5-minute bursts between customer calls?
A course for tech-savvy, motivated sales reps will look and function completely differently than a mandatory compliance course for a distributed, multilingual manufacturing workforce. And it should.
Phase 2: The Blueprint (Design)
With your analysis complete, you now have the “what” and “why.” The design phase is about the “how.” This is where you architect the learning experience.
What’s the right delivery model: Online, In-Person, or Blended?
Your choice of delivery model depends entirely on your objectives, audience, and resources.
When to Choose Online (Asynchronous eLearning): This model is ideal for scalability, consistency, and flexibility. It’s perfect for knowledge transfer (facts, processes, policies) and compliance training. Because it’s self-paced, it’s efficient for a workforce that can’t be pulled away at the same time. However, it can be isolating and is less effective for complex, nuanced skills like leadership or advanced negotiation.
When to Choose In-Person (Instructor-Led Training, ILT): This model is ideal for complex skills, team-building, and behavioral change. It allows for real-time feedback, role-playing, and dynamic group discussion. It’s the gold standard for topics like leadership development, de-escalation, or hands-on equipment training. Its downsides are cost, scheduling, and lack of scalability.
When to Choose a Blended (Hybrid) Approach): This model offers the best of both worlds and is often the most effective solution. Learners complete the “knowledge” portion via self-paced eLearning (e.g., “learn the theory of effective feedback”) and then come together for an in-person or virtual-led session to practice the skill (e.g., “role-play a difficult feedback conversation”). This is my personal favorite, when you can swing it, because I’ve seen teams succeed massively when they go, “Alright, login to Wave, complete your assigned training* by end-of-day Tuesday; then we’ll come together Friday morning and share what we learned and brainstorm how to apply it.” This works for ToolBox talks, Lunch-and-Learns… whatever floats your pontoon.
*The trainings themselves are typically 10-15 minutes—teams love the approach, and they’re the perfect setup for team collaboration (or even just a “hey, remember what Atlantic taught us”) afterward.
How do you use instructional design to build a better course?
I’m not going to lie, there’s a lot happening behind the scenes to make sure you provide your teams the best courses possible, including ones that aren’t a total snooze fest. Instructional Design (ID) is the art and science of creating an effective, engaging, and appealing learning experience. It’s the strategy that weaves content, activities, and assessments together. While models like ADDIE (Analyze, Design, Develop, Implement, Evaluate) provide a framework, the core principle is intentionality.
Cognitive Load: You can’t just dump a 200-page manual into a web browser. Good ID breaks complex information into small, digestible chunks to prevent overwhelming the learner.
Active vs. Passive: Good ID prioritizes active learning (problem-solving, scenarios, decision-making) over passive learning (reading text, videos devoid of questioning and scenarios that demand application).
Feedback: Good ID builds in frequent opportunities for learners to check their understanding and receive immediate, specific feedback.
How do you properly structure and sequence your content?
Your course needs a logical flow. A storyboard or detailed outline is your non-negotiable tool here.
Logical Flow: Start with the “why,” move to foundational concepts, and then build toward more complex applications.
Modularization: Break your course into logical modules or sections. Each module should focus on 1-3 learning objectives. I prefer to frame these learning objectives out as “Big Ideas” or “Big Questions.” And I’ve been doing this for over 20 years, so take it from me: this small tweak works.
Scaffolding: Introduce new skills one at a time, allowing learners to practice and master each one before adding the next layer of complexity.
Phase 3: The Build (Development)
This is where the blueprint becomes a reality. It’s the most time-consuming phase, where raw content is transformed into finished course materials.
What’s involved in creating high-impact course materials?
The materials you create will depend on your chosen delivery model.
For Online/eLearning: This involves writing scripts, designing on-screen graphics, recording and editing video/audio, and programming interactive elements (like quizzes or click-to-reveal activities) using authoring tools.
For In-Person Training: This involves creating a detailed facilitator guide (a script for the instructor), a visually clear slide deck, and tangible participant workbooks that include key concepts, activities, and job aids.
A “spirit of excellence” is critical here. Typos, poor audio, and confusing graphics are not just unprofessional; they actively undermine the learner’s trust and focus.
How do you build engaging activities, not just passive content?
Engagement isn’t about “fun”; it’s about focus. An engaged learner is one who is actively thinking and processing.
Scenario-Based Questions: Instead of “What is Policy X?” (which just tests memory), use “An employee does Y. How does Policy X apply here?” (which tests application). I like to get learners thinking (I mean, by definition… are they really learners, otherwise?)
Role-Playing: For soft skills, this is essential. Have learners practice a conversation in a safe environment.
Case Studies: Present a realistic problem and have individuals or groups analyze it and propose a solution.
Simulations: For software or equipment training, allowing learners to practice in a sandboxed environment is far more effective than simply seeing it take place. Anytime you can pair physical movement* with a training subject, learning’s improved. This is basic kinesthetic learning at its finest.
*Same thing for social involvement—brain science links involving the whole person to their learning gains.
How do you choose the right technology and tools?
The technology should serve the learning, not the other way around.
Learning Management System (LMS): This is the platform that will host, deliver, and track your online courses. You need to know if it can handle your technical needs (e.g., video, mobile access) and reporting requirements. (For reference, we have our own LMS—Wave—that you can use for free, or you can use your own).
Authoring Tools: These are the software used to build the eLearning modules.
Physical Space: For Instructor-Led Training, is the room set up for group work? Is the A/V equipment reliable? Don’t let logistics sabotage your design.
Phase 4: The Launch (Implementation)
Great. Your course is built. Now it’s time to roll it out to your audience.
Why should you always pilot your course first?
80% launched is better than 100% perfect if you plan to iterate. The best way to do this is with a pilot test.
Select a small, representative group from your target audience and have them take the course. Watch them. Get their brutally honest feedback.
Did a question confuse them?
Did a link break?
Did the technology fail?
Was the timing off?
It is infinitely easier to fix these problems before you’ve launched to 1,000 employees. If you’re working with a smaller group, you can replace the review group with “Jodie or Joey from the office.” Big point is: get someone else’s eyes on it and hands in it before you launch full-scale. They’re gonna see things differently, and what you missed and the questions you asked during design might trip them up. Perfect—that’s good, because the whole point is to catch these before full-scale launch.
What does a successful training rollout plan include?
You can’t just send an email with a link and expect results. A rollout requires a communication plan.
The “Why”: Communicate to learners why this training is being offered and “what’s in it for them” (now there’s a playful acronym: WIIFM).
The Logistics: Clearly state deadlines, how to log in, and who to contact for technical support.
Manager Buy-In: Equip managers to support their teams. They should know what their team is learning and be prepared to reinforce it on the job.
Phase 5: The Payoff (Evaluation)
Your course is live. Your work is not done. I know, boo! Now you’ve got to determine if it was all worth it.
How do you measure if the course actually worked?
Measuring effectiveness goes far beyond “did they like it?” We use the Kirkpatrick model’s four levels:
Level 1: Reaction: The “smile sheet” survey. Was the learner satisfied? (e.g., “Was the facilitator engaging?”)
Level 2: Learning: The “knowledge check.” Did the learner actually absorb the information? (e.g., a post-course quiz or skills test).
Level 3: Behavior: The “on-the-job” check. Is the learner doing anything differently back at their desk or on the factory floor? (This requires manager observation or follow-up surveys).
Level 4: Results: The “business impact.” Did we solve the problem we identified in our TNA (that’s our Training Needs Analysis—you forgot the acronym already? Kidding, kidding)? (e.g., “Have customer retention scores improved 6 months post-training?”).
Most organizations stop at Level 1 or 2. The real value—and the real justification for your budget—lies at Levels 3 and 4.
When and how should you update your course content?
Your course is a living document. Policies change, software is updated, and procedures are refined. You must have a plan for continuous improvement. Schedule a formal review every 6-12 months to check for content accuracy and relevance. Of course, if you outsource your training solution, that’s taken care of for you (or it had better be).
Conclusion: Is “Good Enough” Costing You More?
As you can see, developing a course that truly drives performance is a rigorous, multi-stage process. It’s not a side-project.
It demands a high level of expertise in analysis, adult learning theory, media production, and data evaluation. It demands time from your subject matter experts, your creative team, and your IT department.
Many organizations find themselves trapped in a cycle of “good enough” training—programs that check a box but don’t change behavior or move the needle on business goals. This analysis paralysis, or the opposite—a rush to launch an imperfect project—is costly.
The alternative is to build on a proven foundation. You can reclaim hundreds of hours and guarantee a spirit of excellence by starting with a library of training courses that are already curated to meet your needs, or by partnering with a dedicated team that lives and breathes this process.
When you’re ready to move from just “doing the thing” to “doing the thing right,” investing in a strategic, professional approach is the only decision that delivers a real return.
Dr. David LaFazia is a key Subject Matter Expert and content contributor for Atlantic Training, blending years of hands-on technical experience with an earned doctorate in educational leadership and curriculum design. This unique combination allows him to create training content that is not only technically precise but also instructionally effective and engaging for the modern workforce.
His expertise is built from the ground up.David grew up in the Family construction business and was formally trained in the electrical trades, giving him a foundational understanding of jobsite realities. This practical beginning instilled a deep commitment to safety, which he has cultivated for over two decades by conducting labs and site visits -- ranging from detailed chemical handling in laboratories to complex operations in large-scale production plants and active commercial construction sites.
Dr. LaFazia pairs his practical skills with rigorous academic credentials, holding two degrees in physics and a doctorate in educational leadership focused on curriculum development. As a "hands-on, minds-on" academic leader, he has broadened his expertise across a wide spectrum of Career and Technical Education (CTE) fields, including (but certainly not limited to) Refrigeration/HVAC, Construction Management, Renewable Energy & Building Science, Manufacturing (Production & Logistics), and Engineering Technologies (Architectural, Civil & Environmental).
A regular contributor to the Atlantic Training brand since 2021, David makes it his mission to stay at the forefront of industry needs. He has built a career on forming and maintaining strong connections with industry members and other subject-matter experts. Through these relationships -- and aided by a keen eye for detail, he ensures all content is relevant, current, and directly applicable to the real-world challenges safety professionals and employees face today.