This training covers abrasive blasting hazards, equipment inspections, respiratory protection, and containment practices to protect operators and bystanders.
Identify inhalation, ingestion, and toxic contaminant hazards
Perform pre-blast equipment and mechanical safety inspections
Use specialized respiratory, hearing, and protective equipment
Apply environmental controls and maintain restricted containment zones
Abrasive blasting is a high-risk operation that uses pressurized abrasive materials such as coal slag, garnet, copper slag, and steel grit. The main hazards are airborne toxic dust, high-pressure equipment, noise, static electricity, and uncontrolled blasting media.
Workers can be exposed to respirable crystalline silica, lead, and hexavalent chromium, which can cause serious lung disease, cancer, or contamination through ingestion. Proper hygiene, wash stations, and restrictions on eating in contaminated areas are essential.
Before blasting, workers must inspect the blast pot, hoses, couplings, whip checks, and deadman control. The deadman control must never be bypassed because a dropped pressurized nozzle can whip violently and cause severe injuries.
Blasters require specialized PPE, particularly a NIOSH-approved Type CE supplied-air respirator, along with appropriate hearing protection. Equipment should also be bonded and grounded to control static electricity.
Finally, blasting areas must be isolated using enclosures, ventilation, restricted zones, and warning signs. Operators must maintain control of the nozzle, manage kickback and heat stress, and immediately stop blasting if an unprotected person enters the restricted area.
This program is available with Spanish and French closed captions.
29 CFR 1910.94, 29 CFR 1910.134, 29 CFR 1910.95, 29 CFR 1910.132, 29 CFR 1910.141, 29 CFR 1910.1200, 29 CFR 1910.1000, 29 CFR 1910.1025, 29 CFR 1910.1026
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Disclaimer: This training provides general awareness information on abrasive blasting hazards and safe work practices and references applicable OSHA requirements, including 29 CFR 1910.94 (ventilation), 29 CFR 1910.134 (respiratory protection), 29 CFR 1910.95 (occupational noise exposure), 29 CFR 1910.132 (personal protective equipment), 29 CFR 1910.141 (sanitation), 29 CFR 1910.1200 (hazard communication), and exposure-related requirements that may apply depending on the substrate or coating, such as 29 CFR 1910.1000, 29 CFR 1910.1025, 29 CFR 1910.1026, and other substance-specific standards. This course does not replace employer-required training, site-specific hazard assessments, equipment-specific instruction, or professional legal advice. Always follow your employer’s written procedures and consult a qualified safety professional or industrial hygienist when evaluating blasting hazards.