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Abrasive Blasting Safety: Inspect, Protect, and Contain Training Course

This training covers abrasive blasting hazards, equipment inspections, respiratory protection, and containment practices to protect operators and bystanders.

12 minutes
EN / ES / FR
2026
SKU: AT294

Training Objectives

Identify inhalation, ingestion, and toxic contaminant hazards

Perform pre-blast equipment and mechanical safety inspections

Use specialized respiratory, hearing, and protective equipment

Apply environmental controls and maintain restricted containment zones

Course Overview

Abrasive blasting is a high-risk operation that uses pressurized abrasive materials such as coal slag, garnet, copper slag, and steel grit. The main hazards are airborne toxic dust, high-pressure equipment, noise, static electricity, and uncontrolled blasting media.

Workers can be exposed to respirable crystalline silica, lead, and hexavalent chromium, which can cause serious lung disease, cancer, or contamination through ingestion. Proper hygiene, wash stations, and restrictions on eating in contaminated areas are essential.

Before blasting, workers must inspect the blast pot, hoses, couplings, whip checks, and deadman control. The deadman control must never be bypassed because a dropped pressurized nozzle can whip violently and cause severe injuries.

Blasters require specialized PPE, particularly a NIOSH-approved Type CE supplied-air respirator, along with appropriate hearing protection. Equipment should also be bonded and grounded to control static electricity.

Finally, blasting areas must be isolated using enclosures, ventilation, restricted zones, and warning signs. Operators must maintain control of the nozzle, manage kickback and heat stress, and immediately stop blasting if an unprotected person enters the restricted area.

This program is available with Spanish and French closed captions.

29 CFR 1910.94, 29 CFR 1910.134, 29 CFR 1910.95, 29 CFR 1910.132, 29 CFR 1910.141, 29 CFR 1910.1200, 29 CFR 1910.1000, 29 CFR 1910.1025, 29 CFR 1910.1026

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When crystalline silica shatters during blasting, it creates ultra-fine respirable particles that penetrate deep into the lungs, leading to silicosis, lung cancer, and permanent tissue scarring. Alternative media like garnet or slag reduce silica exposure, though their dust still requires full environmental control.
A soft spot indicates that the abrasive media moving through the interior of the hose has worn away the inner wall. Under high pressure, a soft spot can suddenly burst open right next to the operator.
No, never. Taping or wedging the deadman control disables the automatic shut-off. If the operator trips or drops the hose, the live, pressurized nozzle will whip around uncontrollably, causing severe or fatal injuries.
Operators generally require a NIOSH-approved Type CE supplied-air abrasive blasting respirator. This system delivers clean breathing air and features an outer shroud/cape to shield the head, neck, and shoulders from rebounding abrasive media.
The operator must immediately release the deadman control to stop the flow of media. Do not attempt to wave them off or continue working while the system is live.

Per-User License

$55

Max/Title Price

Volume discounts available

12-min streaming video | 30–45 min interactive course
Certificate of completion
Multiple language options
Progress tracking
Mobile compatible

Unlock pricing options and volume discounts for your business

Disclaimer: This training provides general awareness information on abrasive blasting hazards and safe work practices and references applicable OSHA requirements, including 29 CFR 1910.94 (ventilation), 29 CFR 1910.134 (respiratory protection), 29 CFR 1910.95 (occupational noise exposure), 29 CFR 1910.132 (personal protective equipment), 29 CFR 1910.141 (sanitation), 29 CFR 1910.1200 (hazard communication), and exposure-related requirements that may apply depending on the substrate or coating, such as 29 CFR 1910.1000, 29 CFR 1910.1025, 29 CFR 1910.1026, and other substance-specific standards. This course does not replace employer-required training, site-specific hazard assessments, equipment-specific instruction, or professional legal advice. Always follow your employer’s written procedures and consult a qualified safety professional or industrial hygienist when evaluating blasting hazards.